In a world where devices are shrinking and demands are rising, the need for expert flex circuit design services has never been greater. Whether you’re designing wearables, aerospace systems, or industrial automation boards, your flex and rigid-flex PCB design partner makes or breaks your project.
At Flex Dude, we’re not just designers.
We’re engineering partners to some of the most innovative companies and curious minds across the United States.
Looking for flexible PCB design services in the USA that go beyond the basics?
We offer full-service support — from schematic development and part library creation to Gerber, NC drill, stackup, and BOM documentation — optimized for flex.
● Altium Flex Circuit Design Experts
● Controlled Impedance, Length Matching & Current Load Analysis
● Mechanical Collaboration for Bend Radius Optimization
● Clean, Fabricator-Approved Documentation
Whether you start with a fully developed schematic or just a hand-drawn sketch, we help convert your ideas into manufacturable, cost-efficient flex circuit designs.
Rigid-flex PCBs are game-changers for space-constrained applications, but they require a specialized design strategy to get right.
At Flex Dude, our team uses industry-standard flex design rules, focusing on:
● Z-axis transitions and coverlay placement
● Minimized via stress in the bend regions
● Stackup planning for signal integrity and EMI shielding
● Panel optimization to reduce waste and cost
Whether it’s a 4-layer rigid-flex with shield planes or a dynamic-flex sensor cable, we optimize every trace and via with your mechanical and electrical constraints in mind.
Need to replace a flex circuit but don’t have CAD files or a BOM?
No worries.
Our reverse engineering services for flexible printed circuit boards allow you to send a sample — even if it’s damaged — and we’ll recreate a fully documented, often-improved version of the board. You’ll get:
● A new and more reliable design
● Full Gerber, drill, and fabrication files
● Ongoing access to changes for future builds
This service is popular among companies modernizing legacy hardware or recovering from vendor loss.
Did another vendor mess up your flex circuit design?
Is your board failing due to bad bend locations, missing impedance constraints, or layer misalignment?
We’ve seen it all — and we can help.
Just send your files. Our team will:
● Analyze and debug the issue
● Provide updated design files
● Deliver a revised layout that’s ready to fabricate
We’re known for our zero-drama problem-solving and lightning-fast turnarounds — ideal for startups and engineering teams on a tight timeline.
Here’s what sets us apart:
● 100% U.S.-based support team
● No vendor referral fees — unbiased shop recommendations
● Unmatched experience in high-performance flex and rigid-flex designs
● Expertise in Altium, OrCAD, and industry CAD tools
● Custom documentation packages that fabricators love
We support a diverse range of industries:
Industry | Flex Circuit Use Cases |
Medical Devices | Dynamic-flex cables for imaging tools |
Aerospace & Defense | Rigid-flex for size-critical avionics |
Automotive | Sensor assemblies & LED lighting |
Consumer Electronics | Wearables, foldables, compact gadgets |
Industrial Automation | Flexible interconnects & HMI modules |
Educational Projects | Prototypes, research circuits, thesis hardware |
Whether you’re a student designing your first smart wearable or a manufacturer scaling a multi-board product, Flex Dude is your go-to partner for precision-engineered flexible circuits.
Contact us today:
info@flexdude.com
(408) 629-8343
www.flexdude.com
They’re brilliant when designed by someone who gets it. Let’s design better. Let’s design with Flex Dude
Flex circuits are unique—they are neither purely mechanical nor purely electrical. Many flexible Printed Circuit Board (PCB) designers are available, but very few know the intricacies of flex circuits!
